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Johnford DMC Series – Moving Table Bridge Mills

The extensive Johnford DMC series of 27 moving-table bridge mills provides a comprehensive selection of machine sizes and capabilities.

Machine X-Y-Z travels range from 36″ x 36″ x 30″ (3455 mm x 3455 mm x 760 mm) to 196″ x 157″ x 32/42″ (4978 mm x 3989 mm x 812/1067 mm), with W-axis travel optional on the largest machines. Spindle tapers include CT-40 (HSK-63) and CT-50 (HSK 100). Spindle power, depending on the machine, ranges from 15 hp to 35 hp.

Most models have one-piece column and bridge castings. Massive Z-axis heads and Y-axis saddles feature square box ways coated with Turcite and have diagonally arranged ribs engineered to minimize distortion than can result long-time heavy duty service. The X-axis table traverse is accomplished via heavy duty Schneeberger roller linear ways for accurate positioning of heavy work pieces. Large diameter, pretensioned ballscrews and powerful servo motors also aid positioning accuracy.

Ergonomics are designed to facilitate easy loading and unloading. Twin screw-type conveyors plus a caterpillar conveyor ensure complete chip removal with little manual cleaning.

Specifications
Standard Equipment
Optional Accessories
Related Machines
Videos

Specifications

Item / Model	DMC-900	DMC-900H	DMC-1200	DMC-1200H
X Travel (in.)	36	36	48	48
Y Travel (in.)	36	36	36	36
Z Travel (in.)	30	30	30	30
W Travel (in.)	–	–	–	–
Table Load (lbs.)	6,600	6.600	8,360	8,360
Rapids (in./min.)	944	944	944	944
Control	OiM-F / 31iM-B	OiM-F / 31iM-B	OiM-F / 31iM-B	OiM-F / 31iM-B
Spindle Taper	CT-40 (HSK-63)	CT-50 (HSK-100)	CT-40 (HSK-63)	CT-50 (HSK-100)
RPM (K)	10	6 / 8	10	6 / 8
Spindle (HP)	15	25	15	25
Spindle Drive	2 Speed Gearbox	2 Speed Gearbox	2 Speed Gearbox	2 Speed Gearbox
ATC Capacity CAT	24	24	24	24
Weight (lbs.)	22,000	22,000	26,400	26,400

Item / Model	DMC-1500	DMC-1500H	DMC-1600	DMC-1600H
X Travel (in.)	60	60	63	63
Y Travel (in.)	36	36	51	51
Z Travel (in.)	30	30	32	32
W Travel (in.)	–	–	–	–
Table Load (lbs.)	10,120	10,120	13,200	13,200
Rapids (in./min.)	944	944	590	590
Control	OiM-F / 31iM-B	OiM-F / 31iM-B	OiM-F / 31iM-B	OiM-F / 31iM-B
Spindle Taper	CT-40 (HSK-63)	CT-50 (HSK-100)	CT-40 (HSK-63)	CT-50 (HSK-100)
RPM (K)	10	6 / 8	10	6 / 8
Spindle (HP)	15	25	15	35
Spindle Drive	2 Speed Gearbox	2 Speed Gearbox	2 Speed Gearbox	2 Speed Gearbox
ATC Capacity CAT	24	24	24	40
Weight (lbs.)	33,000	33,000	45,000	45,000

Item / Model	DMC-2100	DMC-2100H	DMC-3100	DMC-3100H
X Travel (in.)	81	81	120	120
Y Travel (in.)	51	51	51	51
Z Travel (in.)	32	32	32	32
W Travel (in.)	–	–	–	–
Table Load (lbs.)	13,200	13,200	13,200	13,200
Rapids (in./min.)	590	590	590	590
Control	OiM-F / 31iM-B	OiM-F / 31iM-B	OiM-F / 31iM-B	OiM-F / 31iM-B
Spindle Taper	CT-40 (HSK-63)	CT-50 (HSK-100)	CT-40 (HSK-63)	CT-50 (HSK-100)
RPM (K)	10	6 / 8	10	6 / 8
Spindle (HP)	15	35	15	35
Spindle Drive	2 Speed Gearbox	2 Speed Gearbox	2 Speed Gearbox	2 Speed Gearbox
ATC Capacity CAT	24	40	24	40
Weight (lbs.)	52,000	52,000	59,000	59,000

Item / Model	DMC-4100H	DMC-2100S	DMC-2100SH	DMC-2600S
X Travel (in.)	157	83	83	102
Y Travel (in.)	51	70	70	70
Z Travel (in.)	32	32 / 42	32 / 42	32 / 42
W Travel (in.)	–	–	–	–
Table Load (lbs.)	13,200	22,200	22,200	22,200
Rapids (in./min.)	590	472	472	472
Control	OiM-F / 31iM-B	OiM-F / 31iM-B	OiM-F / 31iM-B	OiM-F / 31iM-B
Spindle Taper	CT-50 (HSK-100)	CT-40 (HSK-63)	CT-50 (HSK-100)	CT-40 (HSK-63)
RPM (K)	6 / 8	10	6 / 8	10
Spindle (HP)	35	15	35	15
Spindle Drive	2 Speed Gearbox	2 Speed Gearbox	2 Speed Gearbox	2 Speed Gearbox
ATC Capacity CAT	40	24	40	24
Weight (lbs.)	66,000	65,120	65,120	68,640

Item / Model	DMC-2600SH	DMC-3100S	DMC-3100SH	DMC-4100SH
X Travel (in.)	102	122	122	157
Y Travel (in.)	70	70	70	70
Z Travel (in.)	32 / 42	32 / 42	32 / 42	32 / 42
W Travel (in.)	–	–	–	–
Table Load (lbs.)	22,200	22,200	22,200	22,200
Rapids (in./min.)	472	472	472	472
Control	OiM-F / 31iM-B	OiM-F / 31iM-B	OiM-F / 31iM-B	OiM-F / 31iM-B
Spindle Taper	CT-50 (HSK-100)	CT-40 (HSK-63)	CT-50 (HSK-100)	CT-50 (HSK-100)
RPM (K)	6 / 8	10	6 / 8	6 / 8
Spindle (HP)	35	15	35	35
Spindle Drive	2 Speed Gearbox	2 Speed Gearbox	2 Speed Gearbox	2 Speed Gearbox
ATC Capacity CAT	40	24	40	40
Weight (lbs.)	68,640	72,160	72,160	79,000

Item / Model	DMC-3100P	DMC-3100PH	DMC-4100P	DMC-4100PH
X Travel (in.)	122	122	161	161
Y Travel (in.)	90	90	90	90
Z Travel (in.)	32 / 42	32 / 42	32 / 42	32 / 42
W Travel (in.)	Optional	Optional	Optional	Optional
Table Load (lbs.)	22,200	22,200	22,200	22,200
Rapids (in./min.)	472	472	472	472
Control	OiM-F / 31iM-B	OiM-F / 31iM-B	OiM-F / 31iM-B	OiM-F / 31iM-B
Spindle Taper	CT-40 (HSK-63)	CT-50 (HSK-100)	CT-40 (HSK-63)	CT-50 (HSK-100)
RPM (K)	10	6 / 8	10	6 / 8
Spindle (HP)	15	35	15	35
Spindle Drive	2 Speed Gearbox	2 Speed Gearbox	2 Speed Gearbox	2 Speed Gearbox
ATC Capacity CAT	24	40	24	40
Weight (lbs.)	77,000	77,000	90,200	90,200

Item / Model	DMC-5100PH	DMC-4000	DMC-5000
X Travel (in.)	198	157	196
Y Travel (in.)	90	110 – 157	157
Z Travel (in.)	32 / 42	32 / 42	32 / 42
W Travel (in.)	Optional	Optional	Optional
Table Load (lbs.)	22,200	44,000	44,000
Rapids (in./min.)	472	472	472
Control	OiM-F / 31iM-B	OiM-F / 31iM-B	OiM-F / 31iM-B
Spindle Taper	CT-50 (HSK-100)	CT-50 (HSK-100)	CT-50 (HSK-100)
RPM (K)	6 / 8	6 / 8	6 / 8
Spindle (HP)	35	35	35
Spindle Drive	2 Speed Gearbox	2 Speed Gearbox	2 Speed Gearbox
ATC Capacity CAT	40	40	40
Weight (lbs.)	104,000	145,640	165,000

Standard Equipment

Flood Coolant System with programmable air blast
Air blast for spindle
Auto Lubrication with Alarm
Automated chip removal system with chip conveyors
Halogen work lamp
2 speed geared head
Remote Handwheel
Heat exchangers for control cabinets
Hydraulic counterbalance for headstock
Rigid Tapping

Optional Accessories

1,000 PSI Coolant through the Spindle
Larger Tool Magazines up to 120 Tools
Automatic Pallet Changers (DMC Models Only)
Part and Tool Probes
50 HP Spindle Motors on Large Models
15K RPM Direct Drive 40 Taper
10K RPM Direct Drive 50 Taper
15K RPM 56 HP Weiss HSK-100A Spindles
24K RPM 31 HP Weiss HSK-63A Spindles
5 Face Head
5 Axis Heads
W Axis Travel 1 Meter, 1.5 Meters, 2 Meters

Related Machines

Item / Model	DMC-900	DMC-900H	DMC-1200	DMC-1200H
X Travel (in.)	36	36	48	48
Y Travel (in.)	36	36	36	36
Z Travel (in.)	30	30	30	30
W Travel (in.)	–	–	–	–
Table Load (lbs.)	6,600	6.600	8,360	8,360
Rapids (in./min.)	944	944	944	944
Control	OiM-F / 31iM-B	OiM-F / 31iM-B	OiM-F / 31iM-B	OiM-F / 31iM-B
Spindle Taper	CT-40 (HSK-63)	CT-50 (HSK-100)	CT-40 (HSK-63)	CT-50 (HSK-100)
RPM (K)	10	6 / 8	10	6 / 8
Spindle (HP)	15	25	15	25
Spindle Drive	2 Speed Gearbox	2 Speed Gearbox	2 Speed Gearbox	2 Speed Gearbox
ATC Capacity CAT	24	24	24	24
Weight (lbs.)	22,000	22,000	26,400	26,400

Item / Model	DMC-1500	DMC-1500H	DMC-1600	DMC-1600H
X Travel (in.)	60	60	63	63
Y Travel (in.)	36	36	51	51
Z Travel (in.)	30	30	32	32
W Travel (in.)	–	–	–	–
Table Load (lbs.)	10,120	10,120	13,200	13,200
Rapids (in./min.)	944	944	590	590
Control	OiM-F / 31iM-B	OiM-F / 31iM-B	OiM-F / 31iM-B	OiM-F / 31iM-B
Spindle Taper	CT-40 (HSK-63)	CT-50 (HSK-100)	CT-40 (HSK-63)	CT-50 (HSK-100)
RPM (K)	10	6 / 8	10	6 / 8
Spindle (HP)	15	25	15	35
Spindle Drive	2 Speed Gearbox	2 Speed Gearbox	2 Speed Gearbox	2 Speed Gearbox
ATC Capacity CAT	24	24	24	40
Weight (lbs.)	33,000	33,000	45,000	45,000

Item / Model	DMC-2100	DMC-2100H	DMC-3100	DMC-3100H
X Travel (in.)	81	81	120	120
Y Travel (in.)	51	51	51	51
Z Travel (in.)	32	32	32	32
W Travel (in.)	–	–	–	–
Table Load (lbs.)	13,200	13,200	13,200	13,200
Rapids (in./min.)	590	590	590	590
Control	OiM-F / 31iM-B	OiM-F / 31iM-B	OiM-F / 31iM-B	OiM-F / 31iM-B
Spindle Taper	CT-40 (HSK-63)	CT-50 (HSK-100)	CT-40 (HSK-63)	CT-50 (HSK-100)
RPM (K)	10	6 / 8	10	6 / 8
Spindle (HP)	15	35	15	35
Spindle Drive	2 Speed Gearbox	2 Speed Gearbox	2 Speed Gearbox	2 Speed Gearbox
ATC Capacity CAT	24	40	24	40
Weight (lbs.)	52,000	52,000	59,000	59,000

Item / Model	DMC-4100H	DMC-2100S	DMC-2100SH	DMC-2600S
X Travel (in.)	157	83	83	102
Y Travel (in.)	51	70	70	70
Z Travel (in.)	32	32 / 42	32 / 42	32 / 42
W Travel (in.)	–	–	–	–
Table Load (lbs.)	13,200	22,200	22,200	22,200
Rapids (in./min.)	590	472	472	472
Control	OiM-F / 31iM-B	OiM-F / 31iM-B	OiM-F / 31iM-B	OiM-F / 31iM-B
Spindle Taper	CT-50 (HSK-100)	CT-40 (HSK-63)	CT-50 (HSK-100)	CT-40 (HSK-63)
RPM (K)	6 / 8	10	6 / 8	10
Spindle (HP)	35	15	35	15
Spindle Drive	2 Speed Gearbox	2 Speed Gearbox	2 Speed Gearbox	2 Speed Gearbox
ATC Capacity CAT	40	24	40	24
Weight (lbs.)	66,000	65,120	65,120	68,640

Item / Model	DMC-2600SH	DMC-3100S	DMC-3100SH	DMC-4100SH
X Travel (in.)	102	122	122	157
Y Travel (in.)	70	70	70	70
Z Travel (in.)	32 / 42	32 / 42	32 / 42	32 / 42
W Travel (in.)	–	–	–	–
Table Load (lbs.)	22,200	22,200	22,200	22,200
Rapids (in./min.)	472	472	472	472
Control	OiM-F / 31iM-B	OiM-F / 31iM-B	OiM-F / 31iM-B	OiM-F / 31iM-B
Spindle Taper	CT-50 (HSK-100)	CT-40 (HSK-63)	CT-50 (HSK-100)	CT-50 (HSK-100)
RPM (K)	6 / 8	10	6 / 8	6 / 8
Spindle (HP)	35	15	35	35
Spindle Drive	2 Speed Gearbox	2 Speed Gearbox	2 Speed Gearbox	2 Speed Gearbox
ATC Capacity CAT	40	24	40	40
Weight (lbs.)	68,640	72,160	72,160	79,000

Item / Model	DMC-3100P	DMC-3100PH	DMC-4100P	DMC-4100PH
X Travel (in.)	122	122	161	161
Y Travel (in.)	90	90	90	90
Z Travel (in.)	32 / 42	32 / 42	32 / 42	32 / 42
W Travel (in.)	Optional	Optional	Optional	Optional
Table Load (lbs.)	22,200	22,200	22,200	22,200
Rapids (in./min.)	472	472	472	472
Control	OiM-F / 31iM-B	OiM-F / 31iM-B	OiM-F / 31iM-B	OiM-F / 31iM-B
Spindle Taper	CT-40 (HSK-63)	CT-50 (HSK-100)	CT-40 (HSK-63)	CT-50 (HSK-100)
RPM (K)	10	6 / 8	10	6 / 8
Spindle (HP)	15	35	15	35
Spindle Drive	2 Speed Gearbox	2 Speed Gearbox	2 Speed Gearbox	2 Speed Gearbox
ATC Capacity CAT	24	40	24	40
Weight (lbs.)	77,000	77,000	90,200	90,200

Item / Model	DMC-5100PH	DMC-4000	DMC-5000
X Travel (in.)	198	157	196
Y Travel (in.)	90	110 – 157	157
Z Travel (in.)	32 / 42	32 / 42	32 / 42
W Travel (in.)	Optional	Optional	Optional
Table Load (lbs.)	22,200	44,000	44,000
Rapids (in./min.)	472	472	472
Control	OiM-F / 31iM-B	OiM-F / 31iM-B	OiM-F / 31iM-B
Spindle Taper	CT-50 (HSK-100)	CT-50 (HSK-100)	CT-50 (HSK-100)
RPM (K)	6 / 8	6 / 8	6 / 8
Spindle (HP)	35	35	35
Spindle Drive	2 Speed Gearbox	2 Speed Gearbox	2 Speed Gearbox
ATC Capacity CAT	40	40	40
Weight (lbs.)	104,000	145,640	165,000

Standard Equipment

Flood Coolant System with programmable air blast
Air blast for spindle
Auto Lubrication with Alarm
Automated chip removal system with chip conveyors
Halogen work lamp
2 speed geared head
Remote Handwheel
Heat exchangers for control cabinets
Hydraulic counterbalance for headstock
Rigid Tapping

Optional Accessories

1,000 PSI Coolant through the Spindle
Larger Tool Magazines up to 120 Tools
Automatic Pallet Changers (DMC Models Only)
Part and Tool Probes
50 HP Spindle Motors on Large Models
15K RPM Direct Drive 40 Taper
10K RPM Direct Drive 50 Taper
15K RPM 56 HP Weiss HSK-100A Spindles
24K RPM 31 HP Weiss HSK-63A Spindles
5 Face Head
5 Axis Heads
W Axis Travel 1 Meter, 1.5 Meters, 2 Meters

Related Machines

Johnford DMC Series – Moving Table Bridge Mills

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