Massive DMC-4000/5000/6000 Fixed or Moving Table/Fixed Column Bridge Mills with 5-Axis/5-Face Options

Johnford’s DMC-4000, DMC-5000, and DMC-6000 CNC bridge mills are built for the heaviest, most demanding large-part machining applications. These massive machines deliver exceptional rigidity and precision thanks to one-piece Meehanite cast iron bases and Finite Element Analysis (FEA) optimized designs that resist cutting forces across the entire work envelope. The result: accurate, stable machining of very large and complex parts, shift after shift.

Looking for a different size/capability? Check out other models in the DMC Series:

  • DMC Series – 900mm-1500mm – Moving Table/Fixed Column Bridge Mills
  • P/PH Series – 3100mm – 6100mm with 2300mm (90.5″) Extended Y-Axis Travel
  • DMC Series – 1600mm – 6100mm Moving Table/Fixed Column Bridge Mills
  • L/LH Series – 3100mm – 6100mm with 2800mm (110.2″) Extended Y-Axis Travel
  • S/SH Series – 2100mm – 6100mm with 1780mm (70″) Extended Y-Axis Travel
  • SDMC Series – Heavy Duty Sliding Double Column Machining Centers

Massive, Rigid Construction for Big Jobs

The DMC Series is designed for work that simply can’t be handled by conventional machines. The enormous cross rail casting can be extended up to 20 feet without sag or deformation, supporting extremely wide and heavy parts with consistent precision. A 48″-wide saddle enables Z-axis travels up to 60″, while massive columns support an optional full CNC W-axis with travels up to 2 meters for very tall components. These machines are poured in Johnford’s own foundry, with no compromise on iron, ensuring maximum vibration damping and long-lasting durability.

Engineered for Maximum Flexibility

Every DMC-4000, 5000, and 6000 bridge mill can be configured to match your specific needs. Available options include W-axis extensions, modified X/Y/Z travels, advanced 5-sided and full 5-axis machining heads, precision CNC controls, scales, diverse tooling systems, and expanded tool capacities. This flexibility allows manufacturers to tailor their machine to any large-part requirement—from aerospace structural elements to energy-sector components and oversized molds.

Key Features

  • Sizes include DMC-4000, DMC-5000, and DMC-6000
  • Massive one-piece Meehanite cast iron bases for maximum rigidity
  • FEA-tested designs resist cutting forces across the table
  • Cross rail castings extend up to 20′ without sag or deformation
  • 48″-wide saddle handles Z-axis travels up to 60″
  • Massive columns support optional full CNC W-axis with up to 2 meters travel
  • Optional 5-sided and full 5-axis machining heads
  • Fully customizable X, Y, Z travels, CNC controls, tooling systems, and capacities
  • Built to handle the toughest, heaviest machining jobs with ease

Ideal for:

  • Aerospace structural components
  • Energy and power generation parts
  • Very large molds and dies
  • Heavy-duty industrial machinery components

Need a customized-size CNC Bridge Mill?

Johnford prides itself on offering countless customized sizes and payload designs in both DMC moving table / fixed column designs and SDMC sliding column / fixed table designs.

Specifications

Item / Model
DMC-4000 Request a Quote
DMC-5000 Request a Quote
DMC-6000 Request a Quote

X Travel

157.4″

196″

236″

Y Travel

157.4″

196″

236″

Z Travel

31.5″ (42″ / 48″ / 59.1″ opt.)

31.5″ (42″ / 48″ / 59.1″ opt.)

31.5″ (42″ / 48″ / 59.1″ opt.)

W Travel (opt.)

39.4”/59.1”/78.7”

39.4”/59.1”/78.7”

39.4”/59.1”/78.7″

Distance Between Columns

157.4″

196″

236″

Table Size

165.3″ x 86.6″

204.7″ x 86.6″

244″ x 86.6″

Table Load

44,000 lbs.

55,000 lbs.

66,000 lbs.

Rapids X/Y/Z

472/472/472 IPM

472/472/472 IPM

472/472/472 IPM

CNC Control

Oi-MF Plus (31i-MB Plus opt.)

Oi-MF Plus (31i-MB Plus opt.)

Oi-MF Plus (31i-MB Plus opt.)

Spindle Taper

BT-50/CAT-50 (HSK-100A opt.)

BT-50/CAT-50 (HSK-100A opt.)

BT/50CAT-50 (HSK-100A opt.)

Spindle RPM
BT-50/CAT-50
(HSK-100A)

6,000 Hi-Lo Gear
(8,000/10,000)

6,000 Hi-Lo Gear
(8,000/10,000)

6,000 Hi-Lo Gear
(8,000/10,000)

Spindle Motor
BT-50/CAT-50
(HSK-100A)

35 HP
(50 HP)

35 HP
(50 HP)

35 HP
(50 HP)

Spindle Drive
CAT-50
(HSK-100A)

2 Speed Gearbox
(Integral Built-In)

2 Speed Gearbox
(Integral Built-In)

2 Speed Gearbox
(Integral Built-In)

ATC Capacity
CAT-50 (BT-50 opt.)

40 (60/80/120 opt.)

40 (60/80/120 opt.)

40 (60/80/120 opt.)

Weight (w/Std. Accessories)

150,000 lbs.

170,000 lbs.

190,000 lbs.

  • Coolant system
  • Spindle air blast
  • Heat exchanger
  • Table guard enclosure
  • Twin Screw-type chip conveyors
  • One chain-type chip conveyor
  • Operation box
  • Tools, tool box and various manuals
  • Rigid tapping
  • Spindle oil cooler
  • Working lamps (2 LED)
  • Manual guide i conversational
  • Fanuc OiM-F Plus controller
  • 5-Face
  • 5-Axis
  • Contact tool setting system (Renishaw or Marposs)
  • High pressure coolant thru spindle (400/1,000 PSI)
  • Workpiece measuring system (Renishaw or Marposs)
  • Linear scales
  • 60 Tools or more (BT-50/CAT-50)
  • 15,000 RPM for HSK-100A built-in spindle
  • 15,000 RPM direct drive for BT-40/CAT-40
  • 8,000 RPM for BT-50/CAT-50
  • 10,000 RPM direct drive for BT-50/CAT-50
  • Thermal compensation hardware/software
  • Fanuc 31iM-B Plus controller

5-Face Heads

  • 5-Face Milling Head: 90°, C-Axis 5°/2.5° (opt.) 1° (opt.), BT-50, 2000 RPM (4000 opt.), 30kW Power, 1500 N-m Torque, ∅200 Max Tooling Diameter, Hydraulic/Automatic Tool Change, Coolant Thru Spindle (opt.)
  • Extended Vertical Milling Head: BT-50, 4000 RPM, 30kW Power, 800N-M Torque, ∅215 Max Tooling Diameter, 5829.3mm Extension, Auto Clamp Tool Change
  • MA25 or Multi-Angle Milling Head: C-Axis 5°/2.5° (opt.) 1° (opt.) 360°, A-Axis 5°/2.5° (opt.) 1° (opt.) ± 110°, BT-50, 2000 RPM, 30kW Power, 1,500 N-m Torque, ∅200 Max Tooling Diameter, Hydraulic/Automatic Tool Change
  • Slim Extended Head: Auto 5°/2.5° (opt.), BT-50, 2000 RPM, 30kW Power, 800 N-m Torque, ∅215 Max Tooling Diameter, Manual Tool Change

5-Axis / 2-Axis NC Heads

  • TU35+ Multi-Angle Head: BT-50 (HSK-100A opt.), C-Axis Min. Increment ±180° / 0.001°, A-Axis Min. Increment 360° / 0.001°, 4000 RPM, 35kW Power, 1,500 N-m Torque, ∅200 Max Tooling Diameter, Hydraulic/Automatic Tool Change
  • AC42: HSK-63A, 6000 RPM std./20,000 max., C-Axis +/-200°, A-Axis +/-110°, 21kW (S1) 24kW (S6 60%), 34 N-m Continuous / 112 N-M max., Hydraulic Clamping
  • AC52: HSK-100A, 1000 RPM std./10,000 max., C-Axis +/-200°, A-Axis +/-110°, 31kW (s1) 40kW (S6 40%), 290 N-m (S1) / 386 N-m (S6), Hydraulic Clamping