AccuteX AP Series – Hybrid Table Submerged-Type (X-Axis Table Moving / Y-Axis Column Moving) + NEW ueX10 CNC Control featuring an improved “User’s Experience”

The Accutex AP Series is constructed as a submerged-type hybrid table design with a the table moving in X-axis and the column moving in Y-axis, allowing for the center of gravity to always be located between 2 linear guideways on the X-axis. Using Finite Element Analysis (FEA), this design allows the X-axis to move independently from the Y-axis avoiding accumulated stack errors or multi-layer material inaccuracies or deformations.

Maximum workpiece load for the AP-4030A is 2,200 lbs., and for the AP-6040A it’s 2,450 lbs. Nano-precision cutting allows for sub-micron accuracy and ultra-fine surface finishes, making the AP series ideal for applications demanding extreme precision, such as aerospace, medical, and mold manufacturing. Like all other Accutex models, the automatic wire threader (AWT) employs fast and reliable threading, even in submerged operations or with interrupted cuts. This feature also supports lights-out machining, reducing downtime and boosting productivity.

The AP series also offers the the latest and most advanced high-tech EDM CNC control in the market today with the introduction of the NEW ueX10 CNC control from Accutex EDM! The ueX10 CNC control is the result of a five-year development project between Accutex EDM in Taiwan, and Absolute Machine Tools. It is designed with a “USER EXPERIENCE” focus for enhancing capability and productivity, and easily integrates with new options/features and continued technological advancements. With a 21.5″ touch screen and Windows 10 operating system, the ueX10 is fully supported and will be easily updated with future Windows Operating Systems. The ueX10 EDM CNC control features cloud-based applications, automation, and network monitoring.

All together the AccuteX AP Series Wire EDM machines combine state-of-the-art linear motor technology, intuitive user-friendly CNC control, and industry-leading accuracy. With sub-micron precision, reduced operating costs, and automated capabilities, the AP Series offers unmatched performance for manufacturers seeking top-tier EDM solutions.

Key Benefits:

Intelligent Energy Management:

AP series is designed for reduced wire consumption and lower energy usage, helping manufacturers minimize operating costs without sacrificing performance.

Thermal Stability and Rigidity:

Built with high-rigidity Meehanite cast iron frames the AP series provides excellent thermal stability, preventing distortion and ensuring consistent precision during long machining cycles. The robust construction also ensures machine longevity.

Linear Motor Drive System:

The AP Series uses a direct-drive linear motor system that eliminates backlash and ensures smooth, friction-free motion. Because of the linear shaft motor design, the GA series can provide 10% faster servo response time than flat-type linear motors with no thermal distortion or friction. The linear shaft motor, HIWIN linear guideways, 0.000008” Fagor glass scales and 64 bit processing are joined together on the massive casting putting the AP Series in a class of its own. The U and V axis mechanism is still designed with rigid 20mm C1 Class ballscrews to maximize cutting pressures for high-speed cutting.

NEW uex10 CNC Control:

The NEW ueX10 Wire EDM CNC control was designed with improvements such as:

• Motor Torque Monitoring System – A 100% automatic torque measuring function that ensures interference-free smooth motion over the full stroke of the machine.
• Processing History Library – Detailed recording of items such as speed, gap voltage, and other machining details critical to overall performance especially corner and arc processing.
• Fast Simulation Performance – Ultra-fast simulation with 2D or 3D rendering of large NC programs allows the operator to efficiently and thoroughly inspect program paths, verifying accurate toolpaths from post processing.
• Built-in Delta CAD/CAM Onboard – This feature comes standard with quick user-friendly geometry creation so operators can go from print to program in minutes. Full network and cloud capable CAD file can now be uploaded with toolpaths for highly efficient and flexible use on the shop floor.
• Automatic Alignment Templates – The automatic alignment templates allow the user to preconfigure calibration and part alignment operations that can be saved and selected for future redundant tasks.  Using these proven templates increases productivity and dramatically reduces operator error across operators and shifts.
• Integrated EtherCAT Motion Control – EthertCAT is a fieldbus which meets the needs of standard high-performance industrial communication protocols based on an Ethernet network. Another way to describe EtherCAT is that it is the latest and greatest way to control machine tool drive motion. EtherCAT offers exceptional performance with flexibility through multiple connections to servo drives, integrated safety features for network architecture, simple to integrate yet robust, and reduces the cost of hardware and repair. Another attribute is the use of the Linux OS to drive the EtherCAT. The Linux kernel is a widely ported operating system kernel, available for devices ranging from mobile phones to supercomputers, and is the perfect choice for stable high-speed use in industrial applications.

Automatic Wire Threading (AWT):

The AccuteX AWT System offers fast and reliable wire threading, even in submerged operations. This reduces downtime and enhances productivity by enabling unattended machining, perfect for lights-out manufacturing.

Performance Advantages:

• Taper Cutting with Precision – The AP Series offers advanced taper-cutting capabilities with ±30° taper angles, making it ideal for complex profiles and molds.
• Mirror-Like Surface Finishes – Multi-pass cutting strategies achievesuperior surface finishes with minimal recast layers, making it perfect for high-tolerance applications.
• High-Speed Machining – Designed for efficient material removal, the AP Series reduces cycle times, boosting overall throughput.
• Automation-Ready – Seamlessly integrates with robotic loaders and automation systems, enabling lights-out machining and enhancing shop floor productivity.