Specs
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Die Sinker Automation
Features
SPECIFICATIONS
Item / Model
(Twin/Single)
DS-1510X-2H
DS-1510X
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DS-2210X-2H
DS-2210X
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DS-2610X-2H
DS-2610X
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DS-3010X-2H
DS-3010X
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X-Axis (mm) 430/860 775 / 1550 1075 / 2150 1275 / 2550
Y-Axis (mm) 1000 1000 1000 1000
Z-Axis (mm) 600 600 600 600
Max Workpiece Dimension (WxD mm) 2070 x 1570 2890 x 1590 3290 x 1690 3830 x 1590
Max Tank Filling Height (mm) 585 585 585 585
Distance between Chuck & Table (mm) 560 – 1160 575 – 1175 560 – 1160 560 – 1160
Max Workpiece Weight (kg) 11000 1000 1000 19000
Max Electrode Weight (kg) 500 500 500 500
Table Size (WxD mm) 1580 x 1100 2250 x 1100 2700 x 1100 3100 x 1100
Machine Weight (kg) 16200 15000 18000 21000
Tank Capacity (L) 3410 4655 5400 5910
Filter Density (µ) 20 20 20 20
Filter Elements (pcs) 12 12 12 12
Max Working Current (A) 120 120 120 120
Overall Power Consumption (KVA) 12 12 12 12
Weight (kg) 380 380 380 380

Production Line Automation & Integration using Accutex’s Manufacturing Execution System (MES)

Accutex’s Manufacturing Execution System, or MES is the latest in advanced smart technology and AI.  MES not only monitors every aspect of the production process including recording and displaying real-time data on just about any electronics you can think of, but can also manage things such as multi electrodes, workpieces and machines.  Data produced during machine monitoring includes utilization rates, status, and machining processes including milling.  MES can also manage customized tools and design projects, measurements and counts necessary in mass-production processes and warehouse management.

MES incorporates Radio Frequency Identification (RFID) technology to record and track real-time data for managing tools and program details.  For instance, tools tagged with RFID can be inserted in random positions.  Using a robot, RFID tags can be scanned and sorted according to scheduled operations and priorities within the program increasing efficiencies and removing potential errors.

Below are simulations pictures of a recently installed production lines using Accutex die sinkers and MES:

Accutex Die Sinker Production Line Accutex-Die-Sinker-Production-Line

Accutex Die Sinker Production Line

AccuteX DS-X-2H Die Sinker Series System Features:

  • Windows 10 Operating System with industrial CPU i3 (or above) 64-bit.
  • 21.5″ Multi-touch screen with movable controller.
  • Adaptable Parameter Control for automatically adjusting sparking conditions to avoid arcing.  Process CAM software outputs to generate a program that includes parameters, positioning, and mold edging saving time and potential human error.
  • Editable Fuzzy mode.
  • Remote access.
  • Delta AC Drive.
  • EtherCat.
  • Conversational interface for quick and easy program edits with pictures and descriptions.
  • Easy G-code insert for complex programs.
  • Built-in search function – GM code generated by simply entering command.
  • Equipped with digital voltmeter, current meter etc., to monitor the machine status easily.
  • Control up to 6 axes – XYZCUV – equipped by rotary table to satisfy complex jobs.
  • Color touch screen on remote controller with unique design for improved user experience and convenience.
  • ECO stand-by mode: Equipped by a motion sensor for power savings.
  • UV Fire sensor.
  • Auto Door [Suitable for DS-500X – DS-1060X].
  • Able to process CAM software output through API.
  • Allows online training, problems diagnosis and system update remotely.
  • Expanded single-head axis travel models are also available
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