Die Sinker EDM
Accutex DS-X EDM Die Sinker Series is made specifically for extreme moldmakers seeking the latest in smart technology, including AI, coupled with the highest throughput quality possible. Moldmakers understand that innovations in process and manufacturing technologies are continuously advancing, moving the industry forward. Machinists are at a premium and training programs are not always conducive. This quandary leaves manufacturers no other choice than to invest in equipment that not only moves the company forward and drives business and profits, but also affords shop personnel the time to run multiple machines and perform additional tasks to make up for today’s employment gaps.
Machines
Features on our DS-X Die Sinker EDMs
NEW DS-X Series EDM Die Sinkers Introduce the Latest in Advanced Smart Technology:
GUi – Graphical User Interface
Efficiencies are crucial to success, which also applies to people. How we manage to use the fewest resources to create maximum value is key to the AccuteX EDMs GUi Concept. Once an Accutex EDM DS-X series machine is installed, it can be commissioned with minimal time spent on training, even if an operator has little to no experience. Our new Conversational Interface with Icon driven programming and cutting condition selection make the DS-X an excellent tool for high level mold making at any stage, along with managing multiple cavity molds with multiple varying electrodes through roughing and finishing cycles.
EtherCAT Servo System
IEtherCAT is the latest and greatest way to control machine tool drive motion. The integration of EtherCAT communications between all machine electronics allows for better machine monitoring conditions and information sharing. EtherCAT offers exceptional performance, flexibility through multiple connections to servo drives, integrated safety features for network architecture, simple and robust integration, and reduces the cost of hardware and repair. EtherCat also makes integration of automation systems simple and cost effective. When connected to the internet, the Remote Access Applications and Service Tool allows for the support team at Absolute Machine Tools to train and troubleshoot remotely, saving customers time and money.
Parametric AI System
The Accutex EDM DS-X Series was also designed with a parametric Al system, which allows an operator to make changes in real-time. The parametric Al system receives data and feedback from the monitoring process during operations from variables such as instant sparking conditions, machine diagnostics, cutting characteristics, and quality analyzation to optimize maximum efficiency and provide the operator freedom to adjust on the fly.
Jump Speed
The AC Servo Motors on X,Y, and Z have been dramatically improved and redesigned for Jump Up/ Down speeds from 0.7 Meters/Min. to 5.0 Meters/Min. for increased machining efficiency and reduced cycle times. APC (Adaptable Parameter Control) and DC Arc Protection from start to finish have been dramatically enhanced through real-time gap condition monitoring. This capability is invaluable for safe, reliable, untended EDM machining.
Automatic Drop Door and Programmable Oil Levels
Automatic Drop Door and Programmable Oil Leve provides faster filling time and ergonomic operation. When processing medium to large size molds and workpieces, the filling time of the dielectric fluid can take away from what the machines were built for, EDM machining. With the fast fill/ fast draining function combined with the ability to pre-program the oil level in the work tank, operators spend less time waiting.
Windows 1O Operating System
AccuteX EDMs CNC control features Windows 10 Operating System with 21.5″ touchscreen and other user-friendly features to enhance an operator’s experience, making their tasks easier to perform. Windows 10 OS is supported by Microsoft and is built for assured Ethernet connectivity and Cloud computing for on-demand availability of CNC resources, data storage, power, and direct active management.
Built for Smart Factory Automation Production Lines
Using all new technologies implemented in the new Accutex EDM DS-X series, these die sinker machines can be easily integrated with existing automatic manufacturing production lines. Once integrated the processing system can analyze inputs and outputs through the application programming interface (API) turning all the existing machines into one working unit. By utilizing the machines API, a single operator is then capable of operating the machines modularly or entirely systematically. Welcome to Industry 5.0!
With any sinker EDM machine, you need to be sure your tool will get the job done. With tight profit margins, every saved minute is another dollar in your pocket. Choose a tried and tested CNC EDM machine sold by trusted machine tool distributors. Can’t find the machines you are looking for or need a customized machine to fit your application? Please contact us directly.
